Online Tools

Welding heat input estimate

Make a preliminary heat input estimate from welding parameters.

How to use

Calculation inputs

Calculation result

Enter the values; results update automatically.

Preliminary steady-arc estimate; does not directly model pulsed waveforms. Efficiency must exceed 0 and match the process and procedure.

How to use

Enter average arc voltage, current, travel speed in mm/min and efficiency from 0 to 1. Arc energy and efficiency-adjusted heat input are separate.

Example calculation

U = 24 V, I = 200 A, v = 300 mm/min, η = 0.8 → AE = 0.96 kJ/mm; HI = 0.768 kJ/mm.

Calculation method

AE[kJ/mm] = 60 × U[V] × I[A] / (1000 × v[mm/min]) HI = η × AE

Calculation limits

Preliminary steady-arc estimate; does not directly model pulsed waveforms. Efficiency must exceed 0 and match the process and procedure.

Sources